FMECA Automation

FMECA workshops, 80% faster. Same rigor.

AI-assisted FMECA generation from your asset registry and failure history. Draft failure modes, effects, and criticality rankings in hours, not weeks.

FMECA-fan-F22.xlsx
F-22 · Industrial centrifugal fan · 24 failure modes · criticality (RPN) ranked
Failure mode
Effect
S
O
D
RPN
Blade imbalance
High vibration trip
8
5
3
120
Bearing failure
Fan stop · damage
9
4
3
108
Motor overheat
Insulation degradation
8
3
4
96
Belt slip / break
Loss of flow
6
5
2
60
Damper malfunction
Flow reduction
5
6
2
60
Drafted from 3 yrs failure history + OEM data 3.2 days · workshop-ready
The Pain Today

What the manual workflow actually costs you.

01

6 weeks per asset family.

Workshops drag on. Calendars clash. Analysts burn out on repetitive data entry before the workshop even hits criticality ranking.

02

Output quality drops with fatigue.

Day 4 of a workshop, the last 20% of failure modes get the 5-minute treatment. Criticality rankings end up guesswork.

03

Knowledge stays in spreadsheets.

Analysts move on. The FMECA becomes a dusty file. No one updates it. Asset context evaporates.

How our AI agent handles it

Input → process → output.

STEP 01

Ingest asset tree

Your hierarchy, your tags, your failure history.

STEP 02

Draft failure modes

The agent suggests modes per component using ISO 14224 taxonomy.

STEP 03

Assign S / O / D

Severity, Occurrence, Detection proposed from history + standards.

STEP 04

Rank criticality

RPN calculated, heat-mapped. Critical items flagged.

STEP 05

Review workshop

Your team validates in a fraction of the normal time.

What You Get

Concrete deliverables. Ready to ship.

  • Full FMECA spreadsheet

    Grouped by asset, component, function.

  • Ranked criticality

    RPN + heat map + top-20 action list.

  • Mitigation recommendations

    Proposed barriers, inspections, redesigns.

  • Traceable references

    Each row linked to OEM, ISO, site history.

  • CMMS-ready IDs

    Asset tags matched to your registry.

  • Editable worksheet

    Excel / Google Sheets format. Your workshop, accelerated.

FMECA-fan-F22.xlsx
F-22 · Industrial centrifugal fan · 24 failure modes · criticality (RPN) ranked
Failure mode
Effect
S
O
D
RPN
Blade imbalance
High vibration trip
8
5
3
120
Bearing failure
Fan stop · damage
9
4
3
108
Motor overheat
Insulation degradation
8
3
4
96
Belt slip / break
Loss of flow
6
5
2
60
Damper malfunction
Flow reduction
5
6
2
60
Drafted from 3 yrs failure history + OEM data 3.2 days · workshop-ready
Side by side

Manual way vs. Rob Reliability AI.

Manual way

  • Duration4–6 weeks per family
  • Analyst loadFull-time, 2–3 people
  • Fatigue biasHigh by day 3
  • ConsistencyWorkshop-dependent
  • Refresh costNear-zero updates

With Rob Reliability

  • Duration3–5 days, reviewed
  • Analyst loadReviewer only
  • Fatigue biasNone — consistent quality
  • ConsistencySame rigor, every asset
  • Refresh costMinutes to re-run
Rob — Founder, Senior Reliability Engineer
Built by a 20+ year reliability expert

Not theory. Practice.

Rob has facilitated 150+ FMECA workshops on LNG, power generation, mining and oil & gas assets. Every failure mode the agent proposes has been pressure-tested in a real workshop.

Ready to try FMECA Automation
on one of your assets?

30-minute discovery call. We pick one asset, show you the output on your data, and size the deployment. No pitch. No obligation.

Book your call

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